Bending

1、Process Introduction | What does the bending machine solve?

One time molding: Fold the metal sheet into any two-dimensional cross-section, eliminating the need for splicing and secondary processing
High precision angle: CNC rear stop material+grating ruler, repeat accuracy ± 0.1 °, meeting inspection free assembly requirements
Small radius bending: minimum inner R 0.2 mm, suitable for sharp edge home appliance panels and precision chassis
Long straightness: 6-meter integral beam, total straightness ≤ 0.3 mm/1000 mm, suitable for elevator cars and car side panels
Complex polygons: multiple bending and automatic mold changing, achieving one-time completion of box, disc, C, and Z shapes

2、Capabilities

Item	Parameter
Maximum Bending Length	50 mm – 6100 mm (with automatic feeding option)
Maximum Bending Force	40 tons – 2200 tons
Sheet Thickness Range	0.3 mm – 25 mm (Carbon Steel) / 0.3 mm – 20 mm (Stainless Steel) / 0.5 mm – 30 mm (Aluminum)
Bending Angle Range	0 – 180° (including negative angles)
Back Gauge Stroke	X 1000 mm × R 250 mm × Z 300 mm (7-axis optional)
Angle Repeat Accuracy	±0.1°

3、Our Equipment

TruBend 5170

170 tons x 3100 mm, 4-axis CNC, high-speed hydraulic 200 mm/s
Suitable for high-speed batch production of 1-3 mm thin plates, preferred in the home appliance industry

TruBend 5230

230 tons x 4100 mm, 6-axis+ACB angle real-time correction
3-8mm medium thick plate, angle closed loop ± 0.1 °

LVD PPEB 2200/6100

2200 tons x 6100 mm, 8-axis CNC, segmented upper and lower molds
Thick plate 20mm × 6m marine steel plate formed in one go

HFE-M 100-3100 servo electric bending machine

100 tons x 3100 mm, driven by servo motor, reducing energy consumption by 35%
0.3-2 mm stainless steel mirror shell, no oil stains, no cleaning required

4、Bending Case Studies | Bending Case Studies

Case 1 | Bottom plate of new energy battery case

Material: 2mm 3003-H14 aluminum

Shape: Box shaped 420 × 320 × 45 mm, 12 bends

Challenge: Inner R 0.8 mm, dimensional tolerance ± 0.1 mm

Solution: TruBend 5170+seamless film+automatic mold changing library, 30 seconds/piece

Result: The first pass rate is 99.2%, and the daily production capacity is 1200 pieces

Case 2 | Elevator Car Wall Panel

Material: 1.5mm 304 stainless steel brushed plate

Length: 5300 mm overall bent, height 2200 mm

Difficulty: Full length straightness ≤ 0.3 mm, no wire drawing scratches on the surface

Solution: LVD 6-meter machine+polyurethane lower mold+vacuum suction cup cutting

Result: The diagonal error of the wall panel is ≤ 0.5 mm, and it is directly fed into the assembly line

Case 3 | Thick Plate Truck Beam

Material: 16mm Q355B hot-rolled plate

Angle: 90 ° obtuse angle 88 ° (rebound compensation)

Length: 5700 mm, folded twice

Solution: 2200 ton segmented mold+ACB real-time angle feedback

Result: Rebound stable at ± 0.3 °, eliminating the need for secondary flame calibration

5、 Mold and Automation

800+standard upper/lower molds in storage, covering sharp angles, goosenecks, box shapes, and arcs
Automatic mold changing warehouse (ATC) with a capacity of 5 tons and a mold changing time of less than 90 seconds
Robot bending unit: bending machine+6-axis robot+visual alignment, 24-hour unmanned operation
Offline programming software: BySoft 7/TruTops Bend, 3D simulation collision, first piece adjustment time reduced by 70%

6、 Quality and traceability

ISO 9013 bending accuracy standard, angle tolerance level 1
First article three coordinate report for each batch+batch sampling 10%
QR code traceability: material furnace number+mold number+bending parameters+inspector
Integrate with MES to upload real-time bending force, angle, and size data

Label

Boring services Drilling & Tapping

Core competency

Solution

About us

Bending

Case 1 | Bottom plate of new energy battery case

Case 2 | Elevator Car Wall Panel

Case 3 | Thick Plate Truck Beam