1、Process Introduction | What can CNC milling solve for you?
3D complex surface: 3-5 axis linkage for one-time clamping to complete multi-faceted processing, eliminating manual flipping errors
High precision positioning: ± 0.01 mm repeatability, hole position, cavity, thread can be directly assembled
Hard material processing: HRC52 quenched CBN high-speed milling, replacing traditional grinding, saving 30% of labor hours
Mirror effect: Ra ≤ 0.4 µ m high gloss blade path, no post-processing required for exterior parts
Small batch fast delivery: 24-hour automatic tool change+online measurement, starting from 1 piece, shipped within 48 hours
2、Capabilities
| Item | Specification |
|---|---|
| Maximum Machining Size | 3200×1600×800 mm (Gantry) / 1200×600×700 mm (Vertical) |
| Machining Accuracy | ±0.01 mm / IT6-IT7 |
| Surface Roughness | Ra 0.4-1.6 µm (Material Dependent) |
| Material Range | Aluminum, Steel, Stainless Steel, Titanium, Copper, Engineering Plastics, Composite Materials |
| Batch Capacity | 1-10,000 pieces/batch, Changeover < 15 min |
3、Our Equipment
GMC-3016 Longmen Machining Center
Travel: 3200 × 1600 × 800 mm, BT50 22 kW
Suitable for multi sided milling of large motor casings and machine tool beds
Mazak VCN-700L Vertical Machining Center × 3
Travel: 1200 × 700 × 600 mm, direct drive 12000 rpm
High speed aluminum processing, one-time forming of T-shaped groove/heat dissipation rib
Doosan DHM 6300 Horizontal Machining Center
Double tray 630 × 630 mm, 0.001 ° CNC turntable
Four sided processing of box type parts, with a repeatability accuracy of ± 0.005 mm
Haas UMC-750 5-axis linkage machining center
Travel: 750 × 500 × 500 mm, ± 120 ° B axis
The impeller, deep cavity of the mold, and irregular surface of the WEG motor casing are completed in one go
4、Milling Case Studies | Application Cases
Material: ADC12 aluminum die-casting blank
Processing content: heat dissipation ribs, bearing chambers, flange surfaces, lifting ring holes
Difficulty: 360 ° heat sink thickness of 2 mm, coaxiality ≤ 0.01 mm
Solution: UMC-750 5-axis linkage, coarse semi fine fine fine three knife method, online probe compensation
Result: Processing time of 18 minutes per piece, no deformation of heat sink, annual supply of 120000 sets of 0PPM
Material: 42CrMo quenched and tempered HRC32
Features: Cross hole position, deep cavity, thin wall 0.8 mm
Result: Position accuracy of 0.02 mm, replaced by hard CBN grinding, saving 30% of labor hours
Material: 6061-T6 aluminum
Features: Deep cavity 20 mm, rib thickness 0.5 mm, threads M2-M6, a total of 120
Result: The flatness of the cavity is 0.03 mm, the position of the thread is 0.02 mm, and the monthly production is 50000 pieces
5、 Quality and Delivery
ISO 2768-f Precision Tolerance Standard
First article three coordinate report for each batch+10% inspection
Online measuring head: real-time size compensation, CPK≥1.67
48 hour delivery: automatic tool change+24-hour two shift system, urgent orders require 1 day for sample production
Trust Reliability
Years of export experience to global markets, proving our reliability in quality, logistics, and compliance.
Certified quality management and standardized production ensure reliable and repeatable results for every order.
What tolerances can you achieve?
Our standard tolerance for CNC machining is DIN-2768-1-f (fine)or +/-0.01mm. For high-precision requirements, we can achieve tolerances as tight as +/-0.005mm depending on the geometry and material.
What surface finishes do you offer?
We provide one-stop surface treatment services, including: As-machined (De-burred) Sandblasting Anodizing (Type ll Type III)Polishing Mirror Polishing Powder Coating Painting Laser Engraving (Logo/Text)
How fast can I get a quote?
Send us your 3D files (STEP/IGES) and 2D drawings (PDF). Our engineering team will analyze them and provide a detailed quote within 6-12 hours.
What is your typical lead time?
Prototypes: 3-7 days Production 10-20 days We also offer an Expedited Service for urgent projects.
Do you provide samples before mass production?
Yes, we always recommend making a pre-production sample for approval. We will send you photos/videos or ship the physical sample to you for verification before running the full batch.
What if the parts do not meet the specifications?
We have a strict Quality Control policy. If the parts do not meet the drawing specifications, we will remake them for free or provide a full refund. We stand behind our quality 100%.
What materials can you machine?
We work with a wide range of materials including: Metals, Aluminum (6061, 7075), Stainless Steel (303, 304, 316), Brass, Copper, Titanium Plastics: ABS, POM(Delrin), PEEK, Nylon, Polycarbonate. If you need a special material, just let us know.
